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WELDING POSITIONS

WELDING CODES AND QUALIFICATIONS OF WELDERS


Before a welder can begin work on any job covered by a welding code or Specification, Certification under the code that applies is required. Many different codes are in use and it is exceedingly important that the specific codes is referred to when taking qualification tests. In general, the following type of work is covered by codes : Pressure vessels and pressure piping, Highway and Railway bridges, Public buildings, Tanks and containers that will hold flammable or explosive materials, Cross country pipelines, Aircraft, Ordinance material, Ships and boats, and nuclear facilities. A qualified welding procedure is normally required.

Certification is obtained differently under the various codes. Certification under one code will not necessarily qualify a welder to weld under a different code. In most cases, certification for one employer will not allow the welder to work for another employer (except in cases where welders are qualified by an association of employers). Also if the welder uses a different process or if the welding procedure is altered drastically, recertification is required. In most codes, if the welder is continually employed, welding recertification is not required providing the work performed meets the quality requirement. An exception is the military aircraft code which requires recertification every six months.

Qualification tests may be given by responsible manufacturers or contractors. The welding procedure must be qualified before the welders can be qualified. To become qualified the welder must make specified welds using the qualified welding procedure which includes information such as : Process, Base metal, Thickness, Electrode type, Position and Joint design. 
FLAT
HORIZONTAL
VERTICAL
OVERHEAD
Fillet Weld
 
Groove Weld

Standard test specimens must be made under the observation of the qualified person. In government specifications, a government inspector must witness the making of weld specimens. Specimens must be properly identified and prepared for testing.

The most common test is the guided bend test. In some cases, X-ray examinations, fracture tests or other tests are employed. Satisfactory completion of test specimens, provided that they meet acceptability standards, will qualify the welder for specific type of welding. The welding that will be allowed depends on the particular code. In general, the code indicates the range of thickness which may be welded, the position which may be employed and the alloys which may be welded.

Qualifications of welders is an extremely technical subject. The actual code must be obtained and studied prior to taking any test. The most important codes are Bureau of Indian standards. "Structural Welding Code AWS D1.1". "Welding and Brazing Qualifications : Section IX of the "ASME Boiler and Pressure Vessel Code". "Standard for Welding Pipelines and Related Facilities" API #1104. "American National Standard Code for Pressure Piping" ANSIB31.1. Lloyds Register of shipping, Indian Register. of shipping "American Bureau of Shipping". "Federal and Military Specifications". These codes can be obtained from the sponsoring association.



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